
Creating a nail cross is a simple and rustic DIY project that can be done in a variety of ways. One method involves repurposing old rusty nails to form a cross shape, which can be hung as an ornament or worn as a necklace. Another approach uses horseshoe nails to create a neck cross with a braze accent in the centre, requiring welding and brazing techniques. The process typically involves cutting and shaping nails, securing them with glue or wire, and adding a cord or chain for hanging. Nail crosses hold symbolic meaning for those who celebrate the resurrection of Christ, making them a significant craft for religious occasions.
| Characteristics | Values |
|---|---|
| Type of Nails | Rusty, Horseshoe, Steel Cut, Cut Nails |
| Tools | Wire, Glue Dots, Super Glue, Welding Tools, Grinding Stone, MAP Gas Torch, Needle Nose Pliers, Hammer, Spray Lacquer, Rope |
| Time Taken | Less than 5 minutes |
| Complexity | Simple, Easy to Customize |
| Purpose | Ornament, Pendant, Necklace, Gift, Church Project |
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What You'll Learn

Using glue dots to hold nails together
Creating a nail cross is a fun and simple DIY project that can be done by people of all ages. While there are several ways to make a nail cross, using glue dots is an easy and effective method, especially for those making this craft with children.
To begin, you will need to gather your materials. For this method, you will require four nails, glue dots, and a leather or hemp cord. The nails can be new or old, and you can opt for a rustic look with rusty nails or go for a more polished finish with new nails. The choice is yours!
Once you have your nails, you will need to decide on the dimensions of your cross. For a necklace, a small cross is ideal, with the finished product measuring around 1 3/4 inches tall (45mm). The long base piece of the cross can be one inch long (25mm), while the pieces for the arms and the upper vertical piece can be 9/16 inch long (15mm).
Now it's time to assemble your cross. Take your glue dots and place them along the edges of the nails to hold them together. The beauty of glue dots is that they are tacky and will hold the nails in place immediately without the need for drying time. You can adjust the nails as needed, and the glue dots will prevent them from pulling apart. However, the glue dots alone may not create a tight bond, so it's important to secure the nails further with the cord.
Take your leather or hemp cord and wrap it around the middle of the cross, where the nails meet. You can alternate between wrapping the cord and the pieces of hemp for a unique look. This step will not only enhance the appearance of your cross but also provide extra security, ensuring the nails remain firmly in place.
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Forming a loop with a scrap nail
To form a loop with a scrap nail, you will need a MAP gas torch, needle-nose pliers, and a spring clamp. You may also want to use a grinding stone in a Dremel tool, a hammer, and a wire wheel.
First, place the cross into a vise. Use the MAP gas torch to heat and soften the scrap of the nail that will become the loop. Heating the scrap piece will make bending easier. Then, use the needle-nose pliers to form the loop. Reheat the nail as necessary.
Once you are happy with the shape of the loop, add a small weld to close it. You can then use a wire wheel to remove any residue left from welding and to give the cross a nice finish. If anything is poorly aligned, try putting one part of the cross into a vise and use a hammer or pliers to bend it as necessary.
Finally, seal the cross with spray lacquer on the back and front to protect it from rust.
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Welding and brazing the cross
Welding and brazing are two important steps in creating a nail cross. Here is a detailed guide to these processes:
Preparing the Nails
Before welding, it is important to prepare the nails. If using horseshoe nails, remove any coating that may interfere with welding. You can use a tool like a grinding stone in a Dremel to remove the coating and smooth the nail surface. This step ensures better adhesion during welding.
Welding the Cross
Once your nails are prepared, you can begin welding. Place the nails in a cross formation and secure them in a vise. Use a welding machine to carefully weld the joints, creating a strong bond between the nails. It is recommended to weld on the backside of the cross to maintain aesthetics and alignment during brazing.
Brazing the Seams
Brazing is a crucial step to reinforce the joints and create a seamless appearance. Use a suitable brazing material, such as plumber's flux, to improve the flow of the braze. Heat the joints with a MAP gas torch to melt the brazing material and fill the seams. This process will create a strong and visually appealing joint.
Finishing Touches
After welding and brazing, use a wire wheel or grinding stone to remove any residue and smooth the surface of the cross. This step ensures a clean and polished look. If any parts are misaligned, you can carefully bend them using a vise and a hammer or pliers. Finally, seal the cross with a spray lacquer to protect it from rust and ensure its longevity.
Additional Customization
You can further customize your nail cross by adding a hanging loop. Create a loop with a scrap piece of nail or wire and weld it to the top of the cross. Reheat and bend the loop as needed, then close it with a small weld. This loop can be used to hang the cross as a pendant or ornament.
Creating a nail cross through welding and brazing requires attention to detail and precision. By carefully following these steps, you can craft a meaningful and aesthetically pleasing cross.
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Using wire to bind nails together
To begin constructing the cross, you can sketch a well-proportioned Latin cross to decide on the dimensions of the two lengths of nail pieces. The finished cross, including the long base piece, the arms, and the upper vertical piece, can be cut to your desired size. It is important to note that horseshoe nails often have a coating that can interfere with welding, so you may need to remove this coating before proceeding.
Once you have prepared the nails, you can start binding them together with wire. Choose a wire that is easy to bend by hand but still strong enough to hold the nails together. Start by placing the nails in the shape of a cross and securing them with the wire. Continue winding the wire around the nails until the cross is stable and there is no wobbling. You can add more wire around the ends for extra stability or keep it simple, depending on your preference.
After binding the nails together, you can add a loop at the top of the cross for hanging. Use a scrap of wire and heat it with a MAP gas torch to soften it, then bend it into a loop using needle-nose pliers. Reheat the wire as necessary to make bending easier. Once the loop is formed, add a small weld to close it securely. You can use a wire wheel to remove any residue left from welding and give the cross a clean, finished look.
Finally, you can seal the nail cross with spray lacquer on both the front and back to protect it from rust. This step will ensure the longevity of your creation. With your wire-bound nail cross, you now have a rustic and meaningful decoration or pendant.
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Making a necklace from the nail cross
Making a nail cross necklace is a simple and rustic DIY project. It can be a perfect Easter or Sunday School craft and can be made in various ways.
One way to make a nail cross necklace is by repurposing old nails. You will need a bunch of old nails of two different lengths and some copper wire. Start by making a small loop in the copper wire and placing it at the top of two long nails. Carefully wind the wire around the nails and the tail bit of the loop until the cross is stable. Cut the wire, and your nail cross is ready. You can hang this on a chain or a leather cord to make a necklace.
Another method is to use horseshoe nails and wire to create the cross. You will need #5 horseshoe nails and a variety of pliers, including diagonal wire cutter, needle nose, small vice grip, and wire cutter pliers. Bend four nails to create the structure of the cross. Use the needle nose pliers to create a rounded look at the top of the cross. Cut two pieces of wire and lock the left side of the cross together with vice grips. Start winding the wire at the tip, working towards the centre, and repeat on the other side.
For an even simpler method, you can use glue dots and a leather or hemp cord. Line the edges of the nails with glue dots to hold them together, forming the shape of the cross. Wrap the cord around the middle of the cross, securing it in place.
These nail cross necklaces can be customised further by adding more wire, using different types of cord, or even hanging them on a pallet off-cut for a unique display.
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Frequently asked questions
You will need nails, glue dots, wire, a MAP gas torch, a firebrick, a grinding stone, a Dremel tool, a hammer, pliers, spray lacquer, and rope or cord.
Rusty, bent nails can be used to make a rustic cross. Horseshoe nails can also be used, but they often have a coating that interferes with welding. Nails can be purchased at a local hardware store.
Glue dots are recommended as they are tacky and will hold objects together immediately without drying too hard and creating unwanted spaces.
First, use glue dots to hold the nails together in the shape of a cross. Then, wrap rope or cord around the middle of the cross to secure the nails together. Finally, add any desired accents such as a loop for hanging or a braze accent in the centre.











































